Zambelli Packaging: Tailor-made secondary packaging solutions for Dairy industry

In the heart of the Italian and European dairy sector, Zambelli Packaging stands out as a strategic partner for end-of-line automation and secondary packaging. With deep-rooted expertise, cutting-edge technology, and a personalized approach, we design custom secondary packaging solutions for every stage of the production line—from butter and ricotta to bottled milk, single-serve ice cream, and margarine.

Packaging in the dairy industry leaves no room for error. Dairy products, by their very nature, require:

• Highest hygiene standards to prevent contamination
• Precise handling and packaging to maintain product integrity
• High speed and efficiency to support continuous production cycles
• Flexibility to manage containers of various shapes and delicate materials

In this context, Zambelli Packaging delivers high-performance solutions, combining mechanical reliability, smart automation, and energy-efficient technology.

✅ Case 1 – Butter Multinational (Italy)
Installation of a stainless-steel traditional case packer with three synchronized stackers, collecting product from multiple lines and loading it automatically into cartons. A system designed to optimize workflow and reduce downtime.

✅ Case 2 – Ricotta Producer (Italy)
Replacement of a 30-year-old Zambelli case packer with a new dual-carton robotic case packer. A tangible proof of the long-lasting performance and reliability of our machines—chosen again for their outstanding efficiency.

✅ Case 3 – Bottled Milk Leader (Italy)
Supply of a film-only shrink-wrapper with integrated divider and automatic handle applicator. Ideal for square PET bottles, ensuring precise handling and improved logistics for transport and storage.

✅ Case 4 – Italian Single-Serve Ice Cream Producer
Development of a fully robotic system with forming unit, screw feeders, pick & place, and carton closer. Ice cream cups are oriented, placed in trays, and then boxed, maintaining perfect order and product integrity even at high speeds.

✅ Case 5 – Spanish Margarine & Spreadable Cream Manufacturer
Design and installation of wrap-around case packers with automated stackers for multi-layer margarine trays—up to four levels. This solution enhances space efficiency and load stability.

Zambelli Packaging offers a modular portfolio of advanced secondary packaging machines:

• Wrap-around and RSC case packers: robust and space-optimized, GDO-ready.
• Shrink-wrappers (film-only or with tray): compact, efficient, with optional dividers and handle applicators.
• Pick & Place robotic systems: high-speed solutions for precise product handling—even for fragile formats.
• Turnkey integrated lines: from a single module to complete systems, all designed to maximize productivity and minimize waste.

All our solutions are Industry 4.0-ready, featuring remote control, predictive maintenance, and real-time data monitoring.

Beyond technical performance, Zambelli Packaging stands out for its commitment to sustainability. Our machines are engineered to:

• Reduce energy consumption by up to 97% compared to market standards
• Minimize heat dispersion, especially in shrink tunnels
• Ensure long-lasting performance and operator safety

These factors are especially crucial in the dairy sector, where 24/7 uptime and high efficiency margins are key to competitiveness.
 

Partnering with Zambelli means choosing:

• Decades of experience in food packaging
• Design flexibility for any container type—bottles, trays, blocks, jars, and more
• Continuous innovation, thanks to advanced robotics and custom-built systems
• End-to-end support, from design to installation and after-sales service
• A strong focus on sustainability, helping reduce your environmental footprint and optimize operational costs

In an increasingly competitive market where quality and efficiency make the difference, Zambelli Packaging equips you with the right tools to face the future. Whether you produce butter, milk, ricotta, margarine, or ice cream, we have the right secondary packaging technology for you.
📩 Contact us for a personalized technical consultation: contact@zambelli.it